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Toolroom Capability

Capability that carries a job from CAD to inspected delivery.

A dedicated Pune toolroom with large CNC machining, press and tryout infrastructure, inspection practice, and project tracking — for press tools, sheet-metal dies, moulds, PDC dies, jigs, gauges, welding fixtures, BIW checking fixtures, and sheet-metal programs.

PRESS TOOLS DIES & MOULDS FIXTURES & GAUGES LARGE CNC TRYOUT TO 800 T CMM

01 — Core Work

Built for OEM and Tier-1 tooling environments.

Design input, CAM preparation, large-format machining, finishing, tryout, inspection, corrections, and customer delivery — each job visible in the shop, with clear responsibility as it moves from one stage to the next.

1989established manufacturing base

30 Tcrane and lifting capacity

4800 × 3000tool envelope in mm, × 1000 high

7 VMCmachining centres, up to 4035 mm in X

Saptasati manufacturing floor with overhead cranes

02 — Capability Matrix

One roof for tooling, dies, moulds, machining, fixtures, and quality.

C-01

Press Tools

Press tool and sheet-metal die development, correction loops, tryout support, and production-readiness for automotive and industrial programs.

C-02

Moulds & PDC Dies

Mould and pressure-die-casting work supported by design review, machining, finishing, and shop-floor validation.

C-03

Jigs, Gauges & Fixtures

Inspection fixtures, welding fixtures, workholding, and gauges prepared for real use on the shop floor.

C-04

Sheet Metal & BIW

Specialized sheet-metal components, BIW-related tooling, panels, and fabricated assemblies.

C-05

Large CNC Machining

Large-envelope machining, VMC support, plano milling, and conventional machine support for toolroom programs.

C-06

Finishing & Tryout

Lapping, EDM, grinding, hand finishing, and development press capacity from 300 T to 800 T.

C-07

Inspection & Quality

CMM support, inspection documentation, tolerance conversations, and correction feedback into manufacturing.

C-08

Project Tracking

Stratos, CADMation, and PartLens bring RFQs, CAD review, machine queues, inspection, and delivery status closer to the shop floor.

03 — Capability System

From concept to proven tool.

Design and CAM decisions move into machining and finishing, then through tryout, inspection, correction, and customer delivery — with tracking that keeps ownership visible.

Design

CATIA, AutoCAD, AutoForm, part review, tooling intent, and customer requirement clarity.

CAM

DelCAM and WorkNC preparation with practical manufacturing constraints considered early.

Machining

Large CNC, VMC, plano milling, and support machining aligned to the tool build plan.

Finishing

Lapping, EDM, grinding, bench work, and toolroom corrections in the same execution rhythm.

Tryout

Development and trial capacity from 300 T to 800 T mechanical presses for proving and correction.

Tracking

Stratos brings status, ownership, and delivery risk into daily toolroom review.

04 — Machine Capacity

Large machining capacity, supported by finishing and tryout iron.

Usable travel, bed size, column clearance, control, and table load for all seven VMCs — shown the way a buyer reads a plant list.

H-05 · Hartford15,000 kg

4-metre VMC

X4035 mm

Y2515 mm

Z1050 mm

FanucBed 4200 × 2040Columns 2760 mm

K-01 · Kaoming13,000 kg

KMC 3000 SD

X3200 mm

Y2300 mm

Z890 mm

MitsubishiBed 3000 × 2000Columns 2500 mm

H-01 · Hartford12,000 kg

HB 3190S

X3030 mm

Y1930 mm

Z1050 mm

MitsubishiBed 3100 × 1830Columns 2200 mm

H-02 · Hartford8,000 kg

PRO-2000S

X2060 mm

Y1475 mm

Z920 mm

MitsubishiBed 2100 × 1450Columns 1600 mm

H-06 · Hartford4,000 kg

2-metre VMC

X2000 mm

Y800 mm

Z830 mm

FanucBed 2100 × 800Open column

H-03 · Hartford4,000 kg

VMC-2060S

X2000 mm

Y730 mm

Z830 mm

MitsubishiBed 2100 × 800Open column

H-04 · DMG1,000 kg

DMC-103V

X985 mm

Y500 mm

Z660 mm

MitsubishiBed 1200 × 600Open column

Plano Milling7,000 kg

Large support machining

X3000 mm

Y1300 mm

Z1000 mm

Conventional support

Machine inventory

VMC machining centres 7
CMM machine 1
Lapping machine 1
Grinding machines 4
Milling machines 6
Drilling & lathe machines 9

Press & tryout capacity

Mechanical press 800 T
Mechanical press 500 T
Mechanical press 400 T
Mechanical presses × 2 300 T
Shearing machine ✓
Development & trial support ✓

3D printed checking fixtures solve a real delivery problem: how to inspect sheet-metal parts consistently when time, cost, and manpower are under pressure.

BIW checking fixture development FDM-based fixture programs · in-house design features · practical inspection use

05 — Checking Fixtures

BIW fixture capability, strengthened by additive manufacturing.

3D printed BIW fixtures for sheet-metal inspection — useful when fixture volume, timeline, and cost make conventional routes too slow or resource-heavy.

40+ fixtures

High-volume checking-fixture requirements delivered within a month when the program window demands it.

Within 0.1 mm

Printed parts positioned around practical accuracy expectations, with post-processing only where it adds value.

480 × 480 × 500

In-house build volume in mm; larger fixtures split and aligned with dowels, built-in features, or threaded brass inserts.

06 — Quality Checks

Confidence comes from repeatable checks, not decoration.

Inspection records

Quality reports, tolerance checks, and dimensional findings kept close to correction and customer review.

Project ownership

Founder-led management, toolroom leadership, and manufacturing teams keep responsibilities visible.

Engineering inputs

Design, CAM, CAD/BOM work, and drawings treated as production inputs, not back-office paperwork.

Toolroom software

Stratos, CADMation, and PartLens support project tracking, CAD review, shop-floor checks, and inspection records.