Toolroom Capability
Toolroom capability in Pune for demanding manufacturing programs.
Saptasati combines a dedicated Pune toolroom, large CNC machining, press and tryout infrastructure, inspection practice, and project tracking for press tools, sheet-metal dies, moulds, PDC dies, jigs, gauges, welding fixtures, BIW checking fixtures, and sheet-metal programs. The same operating knowledge now informs a digital toolroom direction built for clearer data, faster decisions, and practical AI-era value.
Core Work
Built for OEM and Tier-1 tooling environments where timing and repeatability matter.
The work is practical: design input, CAM preparation, large-format machining, finishing, tryout, inspection, corrections, and customer delivery. The aim is to keep each job visible in the shop, with clear responsibility as it moves from one stage to the next for customers comparing toolrooms in Pune, Maharashtra, or India.
Capability Matrix
One roof for tooling, dies, moulds, fabrication, machining, fixture development, and quality.
Press Tools
Press tool and sheet-metal die development, correction loops, tryout support, and production-readiness for automotive and industrial programs.
Moulds, Molds and PDC Dies
Mould, mold, and die work supported by design review, machining, finishing, and shop-floor validation.
Jigs, Gauges and Fixtures
Inspection fixtures, welding fixtures, workholding, and gauges prepared for real use on the shop floor.
Sheet Metal and BIW
Specialized sheet-metal components, BIW-related tooling, panels, and fabricated assemblies.
Large CNC Machining
Large-envelope machining, VMC support, plano milling, and conventional machine support for toolroom programs.
Finishing and Tryout
Lapping, EDM, grinding, hand finishing, and development press capacity from 300 T to 800 T.
Inspection and Quality
CMM support, inspection documentation, tolerance conversations, and correction feedback into manufacturing.
Project Tracking
Stratos, CADMation, and PartLens development brings RFQs, CAD review, machine queues, inspection, and delivery status closer to the shop floor.
Capability System
From concept to proven tool.
The operating flow combines established toolroom practice with better project tracking. Design and CAM decisions move into machining and finishing, then through tryout, inspection, correction, and customer delivery.
Design
CATIA, AutoCAD, AutoForm, part review, tooling intent, and customer requirement clarity.
CAM
DelCAM and WorkNC preparation before machining begins, with practical manufacturing constraints considered early.
Machining
Large CNC, VMC, plano milling, and support machining aligned to the tool build plan.
Finishing
Lapping, EDM, grinding, bench work, and toolroom corrections handled as part of the same execution rhythm.
Tryout
Development and trial capacity from 300 T to 800 T mechanical presses for proving and correction.
Tracking
Stratos project tracking brings status, ownership, and delivery risk into daily toolroom review.
Machine Capacity
Large machining capacity, supported by finishing, tryout, and conventional infrastructure.
Capability is easiest to judge when machine envelope, operator skill, press capacity, inspection, and ownership are shown together. The machine details below are part of Saptasati's current toolroom profile.
KMC 3000 SD
X 3200 | Y 2400 | Z 750 mm
8000 RPM | FANUC | 13000 KGHB 3190S
X 3000 | Y 2000 | Z 1000 mm
6000 RPM | Mitsubishi | 12000 KGPRO-2000S
X 2000 | Y 1500 | Z 750 mm
6000 RPM | FANUC | 8000 KGVMC-2060S
X 2000 | Y 800 | Z 600 mm
6000 RPM | Mitsubishi | 4000 KGDMC-103V
X 1200 | Y 600 | Z 600 mm
5000 RPM | HEIDENHAIN | 1000 KGLarge support machining
X 3000 | Y 1300 | Z 1000 mm
7000 KG capacityMachine inventory
- 5 CNC machines
- 1 CMM machine
- 1 lapping machine
- 4 grinding machines
- 6 milling machines
- 9 drilling and lathe machines
Press and tryout capacity
- 800 T mechanical press
- 500 T mechanical press
- 400 T mechanical press
- 300 T mechanical presses x 2
- Shearing machine
- Development and trial support
3D printed checking fixtures solve a real delivery problem: how to inspect sheet-metal parts consistently when time, cost, and manpower are under pressure.
BIW checking fixture development FDM-based fixture programs, in-house design features, and practical inspection use.Checking Fixtures
BIW fixture capability strengthened by additive manufacturing.
Saptasati's checking-fixture work includes 3D printed BIW fixtures for sheet-metal inspection. The approach is useful when fixture volume, timeline, and cost make conventional routes too slow or resource-heavy.
Fixture delivery can be planned around tight program windows, including high-volume checking-fixture requirements within a month.
Printed parts are positioned around practical accuracy expectations, with post-processing considered only where it adds real value.
In-house build volume supports many fixture parts; larger fixtures can be split and aligned with dowels, built-in features, or threaded brass inserts.
Quality Checks
Manufacturing confidence comes from repeatable checks, not decoration.
Quality reports, tolerance checks, and dimensional findings are kept close to correction and customer review.
Founder-led management, toolroom leadership, and manufacturing teams keep machining, trial, and delivery responsibilities visible.
Design, CAM, CAD/BOM work, and drawings are treated as production inputs, not back-office paperwork.
Stratos, CADMation, and PartLens support better project tracking, CAD review, shop-floor checks, and inspection records.