Press Tools
Press tool and sheet-metal die development, correction loops, tryout support, and production-readiness for automotive and industrial programs.
Toolroom Capability
Capability that carries a job from CAD to inspected delivery.
A dedicated Pune toolroom with large CNC machining, press and tryout infrastructure, inspection practice, and project tracking — for press tools, sheet-metal dies, moulds, PDC dies, jigs, gauges, welding fixtures, BIW checking fixtures, and sheet-metal programs.
PRESS TOOLS
DIES & MOULDS
FIXTURES & GAUGES
LARGE CNC
TRYOUT TO 800 T
CMM
01 — Core Work
Built for OEM and Tier-1 tooling environments.
Design input, CAM preparation, large-format machining, finishing, tryout, inspection, corrections, and customer delivery — each job visible in the shop, with clear responsibility as it moves from one stage to the next.
1989established manufacturing base
30 Tcrane and lifting capacity
4800 × 3000tool envelope in mm, × 1000 high
5 CNClarge and support machining assets
02 — Capability Matrix
One roof for tooling, dies, moulds, machining, fixtures, and quality.
Moulds & PDC Dies
Mould and pressure-die-casting work supported by design review, machining, finishing, and shop-floor validation.
Jigs, Gauges & Fixtures
Inspection fixtures, welding fixtures, workholding, and gauges prepared for real use on the shop floor.
Sheet Metal & BIW
Specialized sheet-metal components, BIW-related tooling, panels, and fabricated assemblies.
Large CNC Machining
Large-envelope machining, VMC support, plano milling, and conventional machine support for toolroom programs.
Finishing & Tryout
Lapping, EDM, grinding, hand finishing, and development press capacity from 300 T to 800 T.
Inspection & Quality
CMM support, inspection documentation, tolerance conversations, and correction feedback into manufacturing.
Project Tracking
Stratos, CADMation, and PartLens bring RFQs, CAD review, machine queues, inspection, and delivery status closer to the shop floor.
03 — Capability System
From concept to proven tool.
Design and CAM decisions move into machining and finishing, then through tryout, inspection, correction, and customer delivery — with tracking that keeps ownership visible.
Toolroom capability workflow steps
Design
CATIA, AutoCAD, AutoForm, part review, tooling intent, and customer requirement clarity.
CAM
DelCAM and WorkNC preparation with practical manufacturing constraints considered early.
Machining
Large CNC, VMC, plano milling, and support machining aligned to the tool build plan.
Finishing
Lapping, EDM, grinding, bench work, and toolroom corrections in the same execution rhythm.
Tryout
Development and trial capacity from 300 T to 800 T mechanical presses for proving and correction.
Tracking
Stratos brings status, ownership, and delivery risk into daily toolroom review.
04 — Machine Capacity
Large machining capacity, supported by finishing and tryout iron.
Machine envelope, spindle, control, and table capacity — shown the way a buyer reads a plant list.
K1 · Kaoming13,000 kg
KMC 3000 SD
X3200 mm
Y2400 mm
Z750 mm
8000 RPMFANUCDouble column
H1 · Hartford12,000 kg
HB 3190S
X3000 mm
Y2000 mm
Z1000 mm
6000 RPMMitsubishiBridge type
H2 · Hartford8,000 kg
PRO-2000S
X2000 mm
Y1500 mm
Z750 mm
6000 RPMFANUC
H3 · Hartford4,000 kg
VMC-2060S
X2000 mm
Y800 mm
Z600 mm
6000 RPMMitsubishi
DMG1,000 kg
DMC-103V
X1200 mm
Y600 mm
Z600 mm
5000 RPMHEIDENHAIN
Plano Milling7,000 kg
Large support machining
X3000 mm
Y1300 mm
Z1000 mm
Conventional support
Machine inventory
- CNC machines 5
- CMM machine 1
- Lapping machine 1
- Grinding machines 4
- Milling machines 6
- Drilling & lathe machines 9
Press & tryout capacity
- Mechanical press 800 T
- Mechanical press 500 T
- Mechanical press 400 T
- Mechanical presses × 2 300 T
- Shearing machine ✓
- Development & trial support ✓
3D printed checking fixtures solve a real delivery problem: how to inspect sheet-metal parts consistently when time, cost, and manpower are under pressure.
BIW checking fixture development FDM-based fixture programs · in-house design features · practical inspection use05 — Checking Fixtures
BIW fixture capability, strengthened by additive manufacturing.
3D printed BIW fixtures for sheet-metal inspection — useful when fixture volume, timeline, and cost make conventional routes too slow or resource-heavy.
40+ fixtures
High-volume checking-fixture requirements delivered within a month when the program window demands it.
Within 0.1 mm
Printed parts positioned around practical accuracy expectations, with post-processing only where it adds value.
480 × 480 × 500
In-house build volume in mm; larger fixtures split and aligned with dowels, built-in features, or threaded brass inserts.
06 — Quality Checks
Confidence comes from repeatable checks, not decoration.
Inspection records
Quality reports, tolerance checks, and dimensional findings kept close to correction and customer review.
Project ownership
Founder-led management, toolroom leadership, and manufacturing teams keep responsibilities visible.
Engineering inputs
Design, CAM, CAD/BOM work, and drawings treated as production inputs, not back-office paperwork.
Toolroom software
Stratos, CADMation, and PartLens support project tracking, CAD review, shop-floor checks, and inspection records.